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Scag ManualScag Mower ManualScag Liberty Z ManualScag SZL-52H-23FR ManualScag S6000001 to S6099999 ManualScag Mower Parts Manual
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Summary of Content for Scag Liberty Z SZL-52H-23FR S6000001 to S6099999 Mower Parts Manual PDF
Page 1
Part No. 06366 Printed 4/2022 Printed in USA
2022 Scag Power Equipment Division of Metalcraft of Mayville, Inc.
ILLUSTRATED PARTS MANUAL Model SZL Liberty Z
IPL30
31
32
33
34
29 33
36
37
40
39
38
41
35
18 18
THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS: SZL-36H-18FR with a serial number of S5400001 to S5499999 SZL-36H-20KT with a serial number of T3100001 to T3199999 SZL-42H-21FR with a serial number of S5500001 to S5599999 SZL-42H-22PX with a serial number of T5600001 to T5699999 SZL-42H-22KT with a serial number of T3200001 to T3299999 SZL-48H-21FR with a serial number of S5600001 to S5799999 SZL-48H-22PX with a serial number of T4800001 to T4899999 SZL-48H-22KT with a serial number of S5800001 to S5999999 SZL-48H-24SR with a serial number of T5000001 to T5099999 SZL-52H-23FR with a serial number of S6000001 to S6099999 SZL-52H-24PX with a serial number of T4900001 to T4999999 SZL-52H-24SR with a serial number of T5100001 to T5199999 SZL-52H-24KT with a serial number of S6200001 to S6299999 SZL-61H-24FR with a serial number of S6400001 to S6499999 SZL-61H-26KT with a serial number of S6500001 to S6599999 SZL-61H-27SR with a serial number of T5200001 to T5299999
Page 3
I
RTable of Contents
Table of Contents
SCAG APPROVED ATTACHMENTS AND ACCESSORIES. ...........................................................................2
36H CUTTER DECK ...........................................................................................................................................4
42H CUTTER DECK ...........................................................................................................................................6
48H, 52H & 61H CUTTER DECKS ....................................................................................................................8
36H & 42H CUTTER DECK CONTROLS ........................................................................................................10
48H, 52H & 61H CUTTER DECK CONTROLS ................................................................................................12
36H & 42H SHEET METAL COMPONENTS ...................................................................................................14
48H, 52H & 61H SHEET METAL COMPONENTS...........................................................................................16
36H & 42H DRIVE SYSTEM COMPONENTS - HYDRO-GEAR AXLES .........................................................18
48H DRIVE SYSTEM COMPONENTS - TUFF TORQ AXLES ........................................................................20
52H & 61H DRIVE SYSTEM COMPONENTS - HYDRO-GEAR AXLES .........................................................22
36 & 42 ELECTRICAL SYSTEM ......................................................................................................................24
48, 52 & 61 ELECTRICAL SYSTEM ................................................................................................................26
FUEL SYSTEM .................................................................................................................................................28
HYDRO-GEAR TRANSAXLE (ZT-2800 36"/42") ............................................................................................30
TUFF TORQ TRANSAXLE - LH (TZ-450C-X 48") ...........................................................................................32
TUFF TORQ TRANSAXLE - RH (TZ-450C-Y 48") ...........................................................................................34
HYDRO-GEAR TRANSAXLE (ZT-2800 52") ...................................................................................................36
HYDRO-GEAR TRANSAXLE (ZT-3100 61") ...................................................................................................38
REPLACEMENT DECALS AND INFORMATION PLATES .............................................................................40
ELECTRICAL SCHEMATIC .............................................................................................................................42
Page 4
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ILLUSTRATED PARTS LIST 8.1 SCAG APPROVED ATTACHMENTS AND ACCESSORIES.
Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine.
Scag approved attachments and accessories:
GC-SZL/SFZ/SPZ (p/n 901K, requires p/n 9071 (36"), 901U (42"), 9069 (48"), 9070 (52") or 9073 (61") baffle kit)
Mulch Plate (p/n 920G (36"/42"), 9298 (48"), 9299 (52"), 920U (61")
Hurricane Mulch (p/n 920D (36"), 925G (42"), 9293 (48"), 9294 (52"), 920T (61")
Hitch (p/n 9242)(48", 52" & 61" Only)
Striper (p/n 923M (36"/42"), 923F (48"/52"/61"); Requires 925F SZL Striper Install Kit)
GC-F4 (p/n 9075)
Blade Buddy (p/n 9212)
SZL Lights (p/n 923Z)
SZL Deck Latch (p/n 922X)
8" Chrome Wheel Covers (set of 2) (p/n 920H)
Scag Premium Lubricants:
Chassis Grease (p/n 486257)
20W50 Oil - Gallon (p/n 486254)
20W50 Oil - Quart (p/n 486255)
Page 5
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NOTES
Page 6
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36H CUTTER DECK
12
2 3 4
4 3
5
5
6
6
30 8
8
9
10
11 12
14
15
15
16
17
18
19
19
20
21
22
23 24
25 26
27
28
29
7 31
32
33
34
35
36
36
37
38
39
40
41 42
43
43
44 49
45 46 50
47
47 48
48
13
7
Page 7
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36H CUTTER DECK
Ref. No. Part No. Qty Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
485805 483422 04112-06 04063-01 483324 04021-09 04041-38 483453-03 462944 483375 463333 43708 424615 427325 04011-29 04001-30 461950 483304 483303 43693 462014 43694 43695 04001-121 04030-07 04043-06 482878 04001-175 04001-77 04041-11 482295 04117-01 451926 04001-09 462031 04021-10 482245 04001-154 04001-12 427319 04030-03 04021-22 04019-04 04001-31 04001-136 43711 04043-04 424367 43063 04043-11
1 2 1 2 2 3 2 2 1 1 1 1 1 1 3 1 2 1 2 1 1 1 1 2 2 2 2 8 1 1 2 1 1 1 1 2 1 1 1 1 8 8 2 1 1 1 4 2 1 1
Belt, Cutter Deck Pulley, 5" Idler Nut, 3/4-16 Spiral Lock Key, 1/4 x 1/4 x 1-1/4" Pulley, 5.73" OD - 25mm Bore Nut, 3/8-16 Elastic Stop Flat washer, 3/8-.406 x 2.25 x .188 Bearing, 1" ID Pivot, Idler Arm Spring, Cutter Deck Idler Cutter Deck w/Decals, SMLZ-36 Pivot, Idler Bracket, Belt Guide Belt Cover LH SMZL-36 Screw, 1/4-20 x .375" Bolt, Hex Head 3/8-16 x 4.00 Spindle Assembly (INCL. 18,19,20,21,22,23) Debris Shield Bearing Spacer Spindle Housing Assembly (INCL. 19,20) Protector, Bearing Shaft, Spindle Bolt, Hex Head 5/8-11 x 1-1/2" Lockwasher, 5/8" Flatwasher, 5/8-.688 x 1.75 x .134 HD Cutter Blade, 18" Bolt, Hex Head 5/16-18 x 1-1/2" Gr.8 Bolt, Hex Head 3/8-16 x 3-1/2" Flatwasher, 3/8-.406 x 1.50 x .1793 Wheel, Anti-Scalp Nut, 5/16-18 Flange Elastic Stop Shaft Weldment, Guide Roller Bolt, Hex Head 5/16-18 x 1" Discharge Chute Nut, 5/16-18 Elastic Stop Spring, Discharge Chute Bolt, Hex Head 5/16-18 x 4-3/4" Bolt, Hex Head 5/16-18 x 1-3/4" Belt Cover, RH SMZL-36 Lockwasher, 5/16" Nut, 5/16-18 Elastic Stop Grade 8 Nut, 3/8-16 Serrated Flange Bolt, Hex Head 3/8-16 x 2" Bolt, Hex Head 3/8-16 x 1-1/2" Gr.8 Spacer Flatwasher, 3/8-.391 x .938 x .105 HD Dust Shield Spacer, Spring Anchor Flatwasher, 3/8-.438 x 1.5 x .1793 HD
Page 8
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42H CUTTER DECK
1 2
33
4
4 5
5
45 6
6 4
7
8 67
9
9
9
7
3
10
8
11
11
12
13
14
15 16
13
17 17
18
3
19
20
20 22
21
23
24
24
25
26
27
28
29
29
30 3130 32
33
34
35
36 37
38
39
40 41
42 43 44 45 46
47
48
49 50
49 51
52
52
Page 9
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42H CUTTER DECK
Ref. No. Part No. Qty Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
484695 424615 04021-09 04043-04 424367 04112-06 04063-01 483213 486910 483422 428614 04001-154 04021-10 482245 483496 04001-12 43711 424479 04043-11 483453-03 04001-31 43708 04001-135 04019-04 43063 483375 04021-22 463435 04041-38 04001-77 04001-30 04001-175 04003-26 481632 04017-27 04021-05 427865 482295 04117-01 451926 04001-09 483014 04043-06 04030-07 04001-121 461950 43695 43694 483303 43696 43693 463436
1 1 3
3 3 3 2 3 1 2 1
1 1
2 1 1 2 1 1 1
1 1 12 1 3 2 1 12 1 1 1 1 1 2 1 1 1 3 3 3 3 3 3 3 6 3 3 1
Belt, Cutter Deck Bracket, Belt Guide Locknut, 3/8 - 16 Elastic Stop Washer, Flat 3/8 - .391 x .938 x .105 HD Dust Shield Locknut, 3/4 - 16 Spiralock Key, 1/4 x 1/4 x 1-1/4" Pulley, 4.50" Idler Pulley, 4.62" Pulley, 5.00" Idler Belt Cover Bolt, Hex Head 5/16 - 18 x 4.75" Locknut, 5/16 - 18 Elastic Stop Spring, Discharge Chute Discharge Chute Bolt, Hex Head 5/16 - 18 x 1.75" Spacer Brace, Pulley Flat Washer, 3/8 - .438 x 1.500 x .1793 HD Bearing, Plastic Bolt, Hex Head 3/8 - 16 x 2.50" Pivot Idler Bolt, Hex Head 3/8 -16 x 1.75" Nut, 3/8 - 16 Serrated Flange Spacer Spring, Deck Idler Locknut, 5/16 - 18 Elastic Stop Gr. 8 Cutter Deck w/Decals, SZL-42H Flat Washer, 3/8 - .406 x 2.25 x .1875 Bolt, Hex Head 3/8 - 16 x 3.50" Bolt, Hex Head 3/8 - 16 x 4.00" Bolt, Hex Head 5/16 - 18 x 1.50" Gr. 8 Bolt, Carriage 3/8 - 16 x 4.00" Wheel, Anti-Scalp Bolt, Hex Head 3/8 - 16 x 1.00" Serrated Flange Locknut, 3/8 - 16 Center Lock Bracket, Anti-Scalp Wheel, Anti-Scalp Locknut, 5/16 - 18 Flg. HH Shaft Weldment Bolt, Hex Head 5/16 - 18 x 1.00" Cutter Blade, 14.75" Washer, Flat 5/8 - .688 x 1.75 x .134 HD Lockwasher, 5/8 Spring Bolt, Hex Head 5/8 - 11x 1.50 Spindle Assembly Shaft, Spindle Protector, Bearing Bearing, Ball Spindle Housing Spacer, Bearing Idler Arm Assy. (incl. #20)
Page 10
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48H, 52H & 61H CUTTER DECKS
1
23 4 5 4 7
8
3 5
6
4 4
6
7 10
9
9 9
8
11
8
6 759
60
58
12
12
14 15
13 3
16 17
1816 19
21 22
20
14 15 23
24 24
25
23 28
27
30
29 26
22
3110
49
22 33 34 35
36 34
37
38
32
39 40 4142
43
44
45
46
47 48 49 50
50
53 49
54
51
55
56
58 57
52
4
Page 11
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48H, 52H & 61H CUTTER DECKS
Part No. Qty Description 48 52 61 Part No. Qty Description 48 52 61
1
2 3 4 5 6 7 8 9
10
11 12 13
14 15 16 17 18 19 20 21 22 23 24 25
26 27 28 29 30 31
32 33
485350 485424 486027 424615 04021-09 04043-04 424367 04112-06 04063-01 483422 483323 483324 484026 426729 425260 424479 43711 424548 424547 425264 04021-22 04030-03 483453-03 462037 04001-31 43708 483375 04001-136 04019-04 04021-07 48114-04 462769 462770 43985 43986 04040-07 04001-145 04001-52 04011-29 04013-05 461950 483304
1 1 1 1 4 6 3 3 3 3 3 3 3 2 2 1 2 1 1 1 12 12 2 1 1 1 1 1 4 4 4 1 1 2 2 2 2 2 2 4 3 1
Belt, Cutter Deck - 48H Belt, Cutter Deck - 52H Belt, Cutter Deck - 61H Bracket, Belt Guide Nut, 3/8-16 x 16 Elastic Stop Flatwasher, 3/8-.391 x .938 x .105 Dust Shield Nut, 3/4-16 Spiral Lock Key, 1/4 x 1/4 x 1-1/4" Pulley, 5" Idler Pulley, 5.13" OD - 25mm Bore Pulley, 5.73" OD - 25mm Bore Pulley, 6.32" OD - 25mm Bore Belt Cover, SZL Belt Cover, SZL61H Brace, Pulley Spacer Support, Idler Pivot - 48H Support, Idler Pivot - 52H Support, Idler Pivot - 61H Nut, 5/16-18 Elastic Stop Grade 8 Lockwasher, 5/16" Bearing, 1" ID Idler Arm Assembly (incl. 16) Bolt, Hex Head 3/8-16 x 2-1/2" Pivot, Idler Spring, Cutter Deck Idler Bolt, Hex Head 3/8-16 x 1-1/2" Gr.8 Nut, 3/8-16 Serrated Flange Nut, 1/2-13 Elastic Stop Grease Fitting, 1/4-28 Self Tap Pusharm Assembly, LH (incl. 24) Pusharm Assembly, RH (incl. 24) Spacer, Pusharm - Deck Spacer, Pusharm - Axle Flatwasher, 1/2-.531 x 1.062 x .095 Bolt, Hex Head 1/2-13 x 3-1/2" Bolt, Hex Head 1/2-13 x 2-1/2" Screw, 1/4-20 x .375" Screw, 3/8-16 x 3/4" Spindle Assembly Debris Shield
x
x x x x x x x x
x
x x x
x x x x x x x x x x x x x x x x x x x
x x
x
x x x x x x x
x
x
x x
x
x x x x x x x x x x x x x x x x x x x
x x
x x x x x x x x
x
x x x
x x x x x x x x x x x x x x x x x x x
x x x
34 35 36 37 38 39 40 41 42
43 44 45 46 47 48 49 50 51 52 53 54 55
56
57 58 59 60
483303 43693 462014 43694 43695 04001-121 04030-07 04043-06 482877 482878 482879 04001-175 04003-26 481632 04017-27 04021-05 427865 04001-77 04041-38 451926 482295 04001-09 04117-01 463334 463335 463336 462031 462032 462213 482245 04021-10 04001-154 04001-12
2 1 1 1 1 3 3 3 3 3 3 12 1 1 2 1 1 3 2 1 2 1 1 1 1 1 1 1 1 1 3 1 2
Bearing Spacer Spindle Housing (incl. 34, 35) Protector, Bearing Shaft, Spindle Bolt, Hex Head 5/8-11 x 1-1/2" Lockwasher, 5/8" Flatwasher, 5/8-.688 x 1.75 x .134 HD Cutter Blade, 16-1/2" Cutter Blade, 18" Cutter Blade, 21" Bolt, Hex Head 5/16-18 x 1-1/2" Gr.8 Bolt, Carriage 3/8-16 x 4" Wheel, Anti-Scalp Bolt, Hex Head Serr. Flange 3/8-16 x 1" Nut, 3/8-16 Center Lock Bracket, Anti-Scalp Bolt, Hex Head 3/8-16 x 3-1/2" Flatwasher, 3/8-.406 x 2.250 x .188 Shaft Weldment, Guide Roller Wheel, Anti-Scalp Bolt, Hex Head 5/16-18 x 1" Nut, 5/16-18 Flange Elastic Stop Cutter Deck w/Decals Cutter Deck w/Decals Cutter Deck w/Decals Discharge Chute Discharge Chute Discharge Chute Spring, Discharge Chute Nut, 5/16-18 Elastic Stop Bolt, Hex Head 5/16-18 x 4-3/4" Bolt, Hex Head 5/16-18 x 1-3/4"
x x x x x x x x x
x x x x x x x x x x x x x
x
x x x x
x x x x x x x x
x
x x x x x x x x x x x x
x
x
x x x x
x x x x x x x x
x x x x x x x x x x x x x
x
x x x x x
Page 12
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36H & 42H CUTTER DECK CONTROLS
C
A
B
8
AC
D
D
E
E
F
F
125
12 B
1
2
2
2
2
3
33
3
4
4
44
5
5
5
2121
21
21
6
6
6
6
6
6
7
7
7
7 8
8
8 9
9
1010 11
11
13
14
15
15
15
15
15 15
16
16
16
16
17
17
17
17
18
18
18
18
19
19
20
18
18
22
3
4
23
Page 13
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36H & 42H CUTTER DECK CONTROLS
Ref. No. Part No. Qty Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
428142 04117-02 04001-32 43086 04061-07 04040-07 04021-07 431072 452962 04041-08 04050-02 48114-04 428143 485351 431087 04117-04 44220 04001-183 427302 427303 04040-09 04021-09 462887 485718
1 4 4 4 4 6 4 4 2 2 2 4 1 1 6 6 6 4 2 1 4 1 1 1
Link, Deck Lift - LH Nut, 3/8-16 Elastic Stop Bolt, Hex Head 3/8-16 x 1-1/4" Bushing Cotter Pin, 3/16 x 1" Flatwasher, 1/2-.531 x 1.062 x .095 Nut, 1/2-13 Elastic Stop Joint, Swivel Lift Bellcrank Weldment Flatwasher, 3/4-.769 x 1.250 x .0598 Retaining Ring, .750 "E" Grease Fitting, 1/4-28 Self Tap Link, Deck Lift - RH Pin Assembly, Deck Height Bushing, Deck latch Nut, 1/2-13 Elastic Stop Rod, Deck lift Bolt, Hex Head 1/2-13 x 1-3/4 Pull Arm, Deck Lateral Link Flatwasher, 5/18 - .656 x 1.312 x .095 Nut, 3/8-16 Elastic Stop Lever Assembly (incl. Grip) Grip
Page 14
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48H, 52H & 61H CUTTER DECK CONTROLS
A
A
B
B
C
C
1
2
2
14 3
9
4 5 25
7
8
11 107
13
2
2
7 8
11 10
23
7 8
9 25
5
3 4
21
22
19
15
1262612
12 3
5 25
12 4 7
18
20
24
24
24
24
8
4
3 5 25
16
3
4 27
28
Page 15
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48H, 52H & 61H CUTTER DECK CONTROLS
Ref. No. Part No. Qty Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
28
428142 04117-02 04001-32 43086 04061-07 04040-07 04021-07 431072 452962 04041-08 04050-02 48114-04 428143 485351 43986 462769 462770 43985 424489 04001-145 04001-52 04001-49 04021-10 44220 04040-09 04021-19 462887 485718 04021-09
1 4 4 4 4 2 6 4 2 2 2 8 1 1 2 1 1 2 2 2 2 8 8 4 4 2 1 1 1
Link, Deck Lift - LH Nut, 3/8-16 Elastic Stop Bolt, Hex Head 3/8-16 x 1-1/4" Bushing Cotter Pin, 3/16 x 1" Flatwasher, 1/2-.531 x 1.062 x .095 Nut, 1/2-13 Elastic Stop Joint, Swivel Lift Bellcrank Weldment Flatwasher, 3/4-.769 x 1.250 x .0598 Retaining Ring, .750 "E" Grease Fitting, 1/4-28 Self Tap Link, Deck Lift - RH Pin Assembly, Deck Height Spacer, Pusham - Axle Pusharm Assembly, LH (incl. 12) Pusharm Assembly, RH (incl. 12) Spacer, Pusharm - Deck Bracket, Pusharm Bolt, Hex Head 1/2-13 x 3-1/2" Bolt, Hex Head 1/2-13 x 2-1/2" Bolt, Hex Head 5/16-18 x 3" Nut, 5/16-18 Elastic Stop Rod, Deck Lift Washer, Flat, 5/8 - .656 x 1.312 x .095 Nut, 1/2-13 Center Lock Lever Assembly (incl. Grip) Grip Nut, 3/8-16 E;astic Stop
Page 16
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36H & 42H SHEET METAL COMPONENTS
B
TO BOTTOM OF SEAT MOUNTING PLATE
C
C
B
10 11 12 10
11 12
10
41
25
19
1 2
3
3
4
4
4
5
6
6
6
9 8 7
10
10
10
10 41
41 41
13
14 15
16
17 18
20
21
21
22
22
23 23 24
25
26 27
28
29
30
31
32
33
31 34
35
36 37
38 39
43
39
4041 42
4647
48
45
47
44
Page 17
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36H & 42H SHEET METAL COMPONENTS
Ref. No. Part No. Qty Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
38 39 40 41 42 43 44 45 46 47 48
486499 483559 04001-59 04019-02 463384 04117-02 04001-09 04030-03 04040-15 04001-19 04041-07 483372 427341 04003-12 04001-18 04117-01 427961 428187 04019-04 428131 426727 04117-03 04003-02 04132-01 04132-01 481284 428183 428186 463349 485207 485243 43974 483417 485242 04021-07 04001-80 463183 453060 424636 483466 04041-38 04030-04 04040-11 43736 428141 427875 427868 04090-03 04011-29
1 1 2 4 1 2 4 4 4 10 2 2 1 2 4 2 1 1 6 1 2 4 4 2 3 1 1 1 1 2 4 2 2 2 2 2 2 2 2 4 2 8 2 2 1 1 1 6 4
Seat, SZL Cable, Seat Stop Bolt, Hex Head 1/4-20 x 1-1/4" Nut, 1/4-20 Serrated Flange Seat-Plate W/Decal Nut, Flanged Elastic Stop, 3/8-16 Bolt, Hex Head 5/16-18 x 1" Lockwasher, 5/16" Flatwasher, 5/16-.375 x .875 x .083 Bolt, Hex Head 3/8-16 x 1" Flatwasher, 3/8-.391 x .938 x .105 Spring, Seat Seat Stop Bolt, Carriage 5/16-18 x 3/4" Bolt, Hex Head 3/8-16 x 3/4" Nut, 5/16-18 Elastic Stop Plate, Anti-Rotation Plate, Spacer Nut, 3/8-16 Serrated Flange Skid Plate, SZL-36 Bracket, Switch Nut, 1/4-20 Flange Elastic Stop Bolt, Carriage 1/4-20 x 3/4" Threaded Insert, 3/8-16 Threaded Insert, 3/8-16 Bumper, Rubber Battery Hold Down Battery Box Frame Assembly, SZL-36H & SZL42H Caster Wheel Assembly (incl. 31, 32, 33, 34) Bearing Spacer, Wheel Bearings Tire, 11 x 4 x 5 Rim Assembly (incl. 31, 32) Nut, 1/2-13 Elastic Stop Bolt, Hex Head 1/2-13 x 6-1/2" Caster Assembly (INCL 30,35,36) Yoke Weldment, Caster Spacer, Yoke Bearing Flatwasher, 3/8-.406 x 2.25 x .188 Lockwasher, 3/8" Flatwasher, 7/16-.500 x 1.25 x .83 Spacer, Caster Bearing Plate, Backing Plate, Decal Bumper, Front Pop, Rivet 3/16 x .402 Screw, 1/4-20 x .375 Shakeproof
Page 18
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48H, 52H & 61H SHEET METAL COMPONENTS
A
A
B
B
TO BOTTOM OF SEAT MOUNTING PLATE
C
C
1 4
4
3
2
5
6
24 24
43 17
44
13
11 11 12
10
6
9
8 7 6
10 14
15
6
1617 18
45
20
21 22
19
23
26
26
27
24 25
31
32 34
33 35
32
30
29
36
37 38
37
51
4142
6 21
20
39
40 39
3 4
28
47
46
48
50
49
48
52
55
53
54
15
56
57
Page 19
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48H, 52H & 61H SHEET METAL COMPONENTS
Part No. Qty Description Part No. Qty Description
1
2 3 4 5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28
29
30
486602 486633 486634 483559 04001-59 04019-02 463384 04001-19 04001-09 04030-03 04040-15 04041-07 483372 04017-16
426768 428184 04117-01 04001-18 04003-12 04021-09 04117-01 426727 04117-03 427961 428752 428187 04011-11 426767 04019-04 428132 463421 463422 463184 453010 04021-07
1 1 1 1 2 4 1 8 4 4 4 2 2 2
1 1 2 4 4 2 2 2 4 1 1 1 6 1 6 1 1 1 2 2 2
Seat, SZL w/Armrests Armrest, RH (48H, 52H, 61H) Armrest, LH (48H, 52H, 61H) Cable, Seat Stop Bolt, Hex Head 1/4-20 x 1-1/4" Nut, 1/4-20 Serrated Flange Seat Plate w/Decal Bolt, Hex Head 3/8-16 x 1" Bolt, Hex Head 5/16-18 x 1" Lockwasher, 5/16" Flatwasher, 5/16-.375 x .875 x .083 Flatwasher, 3/8-.391 x .938 x .105 Spring, Seat Bolt, Hex Head 5/16-18 x 3/4" Serrated Flange Channel, Hose Battery Hold Down Nut, 5/16-18 Flange Elastic Stop Bolt, Hex Head 3/8-16 x 3/4" Bolt, Carriage 5/16-18 x 3/4" Nut, 3/8-16 Elastic Stop Nut, 5/16-18 Flange Elastic Stop Bracket, Switch Nut, 1/4-20 Flange Elastic Stop Plate, Anti-Rotation Plate, Anti-Rotation - Warner (SZL-48) Plate, Spacer Screw, #10-32 x .56 Guard, Belt - LH Nut, 3/8-16 Serrated Flange Skid Plate, SZL Mainframe w/Decals - SZL48H/52H Mainframe w/Decals - SZL61H Caster Assembly (INCL 30,31,36) Yoke Weldment, Caster Nut, 1/2-13 Elastic Stop
31
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
54 55 56 57
485939
485243 431052 485941 485940 04001-134 483466 424636 04003-02 04117-02 04041-38 04030-04 426785 04024-03 04019-03 04040-11 427868 04090-03 427875 04011-29 43736 428141 486633 486634
04110-06 04011-32 04003-12 453255 453454
2
4 1 1 1 2 4 2 4 2 2 2 1 2 2 2 1 4 1 4 2 1 1
6 6 7 1 1
Caster Wheel Assembly (incl. 32, 33, 34, 35) Bearing Spacer, Wheel Bearing Tire, 11 x 6 x 5 Rim Assembly (incl. 32, 33) Bolt, Hex Head 1/2-13 x 6-1/2" Bearing Spacer, Yoke Bolt, Carriage 1/4-20 x 3/4" Nut, 3/8-16 Flange Elastic Stop Flatwasher, 3/8-.406 x 2.25 x .188 Lockwasher, 3/8" Guard, Belt - RH U-Nut, 5/16 Push-On Nut, 5/16-18 Serrated Flange Flatwasher, 7/16-.500 x 1.25 x .83 Bumper, Front Rivet, 3/16 x .402 Plate, Decal Screw, 1/4-20 x .375 Spacer, Caster Bearing Plate, Backing Armrest, SZL LH Armrest, SZL RH U-nut, 1/4-14 Screw, Self Tapping 1/4-14 x 1" Bolt, Carriage 5/16-18 x 3/4" Mounting Weldment, Axle - Tuff Torq Mounting Weldment, Axle - Hydro-Gear
Page 20
18
R
36H & 42H DRIVE SYSTEM COMPONENTS - HYDRO-GEAR AXLES
F
A
A
B C
B
C
1
2
3
4 5
6
7
8
9
10
12 13
14
15 16
17 18
19
21 22 23 24
25
27
28
31
3233
34
35
36 37
38
39
40
40
41
42
43
44
16 16
16
16
43
43
26
26
26
36
36
46 47 48 49
11 52 51 50
54
55
82
45
45
45
57
58 59
60
60
60
60
61 44
44
44
62 63
64
65 66
67
67
68
68
69
69
70
70
71
71
72
73 73
16 72
74
74
75
76 77
55
29
20
30
48 56
30
78
30
30
51 52 53
G
G
45
Page 21
19
R
36H & 42H DRIVE SYSTEM COMPONENTS - HYDRO-GEAR AXLES Part No. Qty Description Part No. Qty Description
1
2 3 4 5 6
7 8 9 10
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
*485192 *485219 * 484210 04025-04 04033-01 485193 485225 04030-03 04117-01 04001-04 04030-04 04031-03 431073 04117-02 483600 04003-02 04001-32 04021-10 452847 04001-06 04063-01 485956 462715 04041-28 04030-05 04102-12 427283 04062-02 04021-05 485801 485802 485803 485948 485949 485950 04001-136 04132-01 04028-02 04001-13 486787 486788 483112 04069-01 431039 04001-39 04040-15 44225 43876 04001-46 04030-04 04041-07 04021-08
1
1 2 4 4 1 1 2 4 2 4 1 1 1 1 2 4 14 1 1 1 1 1 1 1 1 2 4 1 2 2 2 2
1 8 8 8 1 1 1 4 1 4 4 2 2 2 6 7 5
Engine, Kawasaki - FR600V (INCL. 3,4,5) Engine, Kawasaki - FR651V (INCL. 3,4,5) Oil Drain, Kawasaki Gasket, Exhaust Nut, M8 x 1.25 Hex Special Lockwasher, M8 Metric Spring Muffler, Kawasaki FR600V Muffler, Kawasaki FR651V Washer, Lock 5/16 Spring Nut, 5/16-18 Flanged Elastic Stop Bolt, Hex Head, 1/4-20 x 1" Washer, Lock 3/8 Spring Washer, Lock 5/16 Ext Tooth (ground) Spacer, Idler Arm Nut, 3/8-16 Flange Elastic Stop Spring, Brake Return Bolt, Carriage 1/4-20 x 3/4" Bolt, Hex Head 3/8-16 x 1" Nut, 5/16-18 Elastic Stop Shaft Weldment, Control Arm Bolt, Hex Head 1/4-20 x 5/8" Key, 1/4 x 1/4 x 1-1/4" Pulley, 4-1/2" - 1" Bore Clutch, GT1- 1" Bore Flatwasher, 7/16-.496 x 1.75 x .25 Lockwasher, 7/16" Bolt, 7/16-20 x 3" w/Patch Lever, Dump Valve Hair Pin Cotter, .080 x 1.19 Nut, 3/8-16 Center Lock Wheel Assembly, 20 x 8.0-10 (36H) Rim W/Valve Stem 10 x 5.0 (36H) Tire, 20 x 8.0-10 (36H) Wheel Assembly, 20 x 10-10 (42H) Rim W/Valve Stem 10 x 7.0 (42H) Tire, 20 x 10-10 (42H) Bolt, Hex Head 3/8-16 x 1-1/2" Threaded insert, Hex Head (Pressed) Wheel Nut, 1/2-20 x 13/16 Bolt, Hex Head 3/8-16 x 1-1/2" Transaxle, LH- ZT-2800 Transaxle, RH- ZT2800 Spring, Transmission Drive Pin, Rue Cotter - 3/8" Spacer, Axle Bolt, Hex Head 5/16-18 x 2-1/4 Flatwasher, 5/16-.375 x .875 x .083 Rod, Brake Joint, Swivel Bolt, Hex Head 1/4-20 x 1-1/2 Lockwasher, 3/8" Flatwasher, 3/8-.391 x .938 x .105 Nut, 1/4-20 Elastic Stop Nut
46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78
485808 04001-51 04043-04 486045 04001-54 431049 48224 463017 43720 04019-04 04001-11 04117-02 463186 482102 483453-05 43969 04001-31 44231 04107-08 485794 04001-10 04001-12 04001-02 04001-19 463163 485835 462941 04001-17 43833 484193 463023 483538 04021-09
1 1 2 1 1 2 2 1 1 4 1 1 1 1 8 1 1 1 2 2 2 2 2 4 2 2 2 4 4 2 1 1 2
Belt, Transmission SZL-36/42 Bolt, Hex Head 3/8-16 x 3-3/4" Flatwasher, 3/8-.391 x .938 x .105 Pulley, 3-1/2" Idler Bolt, Hex Head 3/8-16 x 3" Pivot Idler Bearing Idler Arm Assembly (incl. 52, 83) Spacer, Idler Arm Nut, 3/8-16 Serrated Flange Bolt, Hex Head 5/16-18 Nut, 3/8-16 Flange Elastic Stop Brake Lever Assembly (INCL 59,60) Grip, Brake Handle Bearing Pivot, Brake Lever Bolt, Hex Head 3/8-16 x 2-1/2" Rod, Upper Brake Linkage Bolt, Hex Head 3/8-16 x 3.0 Linkage Assembly, Steering Bolt, Hex Head 5/16-18 x 1-1/4 Bolt, Hex Head 5/16-18 x 1-3/4" Bolt, Hex Head 1/4-20 x 1-3/4" Bolt, Hex Head 3/8-16 x 1" Handlebar W/ Grip, SZL-36 Lever, Control Arm Control Arm Weldment, SZL-36 (INCL 60) Bolt, Hex Head 5/16-18 x 1-1/2" Spacer, Pump Dampener Dampener Bellcrank Assembly, Brake (INCL 60) Spring, Brake Nut, 3/8-16 x 16 Elastic Stop
* Available through individual engine manufacturer.
Page 22
20
R
48H DRIVE SYSTEM COMPONENTS - TUFF TORQ AXLES
48
51
B
C
F
1
2
5
4
7
12
11
3
13 25
15
25
32
34 35
36
37
37
38
38
41
40
27
33
50 50
24 23 22
21
20
19
56
52
53
54
41
58
55
49
8
30
31
16
17
18
28
29
39
A
9 57
59
26
44
43 42
44 26
45 40
46 47
61
62
A
B C
10
63
26
65 64 64
63
66 44
70 58
65 40
71
69
44
14 18
80 7339
76
44
39 44 76
4469
68
68
14 66 18
70
40 41
65 72
14 75 74 14
75
G
G
55
50 63
53
6
8
H
H
59
36
60
41
26
25
25 25
65
67
Page 23
21
R
48H DRIVE SYSTEM COMPONENTS - TUFF TORQ AXLES Part No. Qty Description Part No. Qty Description
1
2 3
4
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
28
29 30 31 32 33 34 35 36 37
38
*485219 *485971
485225 485336 * 482510 04025-04 43674 483112 04021-05 04117-02 483600 431073 04001-46 04003-02 04021-10 04001-32 452620 04001-06 04021-08 04063-01 487032 487077 04030-05 04102-12 04102-03 04117-01 04001-39 04030-04 04031-03 483390 481868 483389 04028-02 04001-49 428348 486650 486651 428287 04001-39 04040-15 44244 44245 43876
1 1 2 1 1 1 1 4 1 1 2 2 1 1 2 2 18 4 1 1 3 1 1 1 1 1 1 12 1 4 1 2 1 1 8 8 2 1 1 1 4 6 1 1 2
Engine, Kawasaki - FR651V Engine, Kohler - 22KT Gasket, Exhaust Muffler, Kawasaki FR651V Muffler, Kohler Oil Drain, Kawasaki Oil Drain, Hose Assy. "Kohler" Nut, M8-1.25 Hex Flange Spacer Spring, Transmission Drive Nut, 3/8-16 Center Lock Nut, 3/8-16 Flange Elastic Stop Spring, Brake Return Spacer, Idler Arm Bolt, 3/8-16 x 2" Bolt, Carriage 1/4-20 x 3/4" Nut, 5/16-18 Elastic Stop Bolt, 3/8-16 x 1-1/4" Shaft Weldment, Control Arm Bolt, Hex Head 1/4-20 x 5/8" Nut, 1/4-20 Elastic Stop Key, 1/4 x 1/4 x 1-1/4" Pulley, 4-1/2" - 1" Bore Clutch Flatwasher, 7/16-.496 x 1.75 x .25 Lockwasher, 7/16" Bolt, 7/16-20 x 3 1/4" w/Patch Nut, 5/16-18 Flange Elastic Stop Bolt, Hex Head 5/16-18 x 2-1/4" Washer, Lock 3/8 Spring Washer, Lock 5/16 Ext Tooth (ground) Wheel Assembly Rim w/Valve Stem Tire, 20 x 10-8 Wheel Nut, 1/2-20 x 13/16 Bolt, Hex Head 5/16-18 x 3" Bracket, Pusharm Transaxle - Tuff Torq, LH - SZL Transaxle - Tuff Torq, RH - SZL Stiffener, Axle Bolt, Hex Head 5/16-18 x 2-1/4" Flatwasher, 5/16-.375 x .875 x .083 Rod, Brake - LH Rod, Brake - RH Joint, Swivel
39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71
72
73 74 75 76
04069-01 04001-39 04001-21 463187 482102 483453-05 43969 04001-31 44231 486649 04001-51 04043-04 486045 04001-54 431049 463017 48224 43720 04001-45 04019-04 04019-02 453255 04107-05 04110-04 04021-09 486691 04001-32 462797 463019 04001-02 04001-12 422372 462740 484376 462741 484376 483538 484193 43602 04001-11
4 1 2 1 1 8 1 1 1 1 1 3 1 1 2 1 2 1 1 2 4 1 2 2 6 2 8 2 1 2 2 2 1 1 1 1 1 2 4 4
Pin, Rue Cotter - 3/8" Bolt, Hex Head 5/16-18 x 2-1/4" Bolt, Hex Head 3/8-16 x 1-3/4" Brake Lever Assembly (incl. 43, 44) Grip, Brake Handle Bearing Pivot, Brake Lever Bolt, Hex Head 3/8-16 x 2-1/2" Rod, Upper Brake Linkage Belt, Tuff Torq Transmission-SZL Bolt, Hex Head 3/8-16 x 3-3/4" Flatwasher, 3/8-.391 x .938 x .105 HD Pulley, 3-1/2" Idler Bolt, Hex Head 3/8-16 x 3" Pivot Idler Idler Arm Assembly (incl. 55, 84) Bearing Spacer, Pump Idler Bolt, Hex Head 3/816 x 2" Nut, 3/8-16 Serrated Flange Nut, 1/4-20 Serrated Flange Mounting Weldment, Tuff Torq Axle - Front Bolt, Hex Head 3/8-16 x 2-1/2" Special Lock U-Nut, 3/8-16 Nut, 3/8-16 Elastic Stop Linkage, Pump Bolt, Hex Head 3/8-16 x 1-1/4" Control Arm Assembly (incl. 44) Bellcrank Assembly (incl. 44) Bolt, Hex Head 1/4-20 x 1-3/4" Bolt, Hex Head 5/16-18 x 1-3/4" Bar, Control Lever Handlebar w/Grip Grip, Control Lever Handlebar w/Grip Grip, Control Lever Spring, Brake Dampener, Steering Spacer, Damper Bolt, Hex Head 5/16-18
* Available through individual engine manufacturer.
Page 24
22
R
52H & 61H DRIVE SYSTEM COMPONENTS - HYDRO-GEAR AXLES
A
A
B
C
B C
F
1
2
5
4
7
12
6
8
10
11
9
3
13 14
15
16
17
25
26
25
28
29 30
3132 34
3935 36
37
37
38
38
41
40
27
33
48
50
50
24 23 22
21
20
19
56
51
52
53
55 54
57
18 59
60
26
44
43 42
44 26
45 40
46 47
61
62 63
65
26
65 64 64
63
66 44
70 58
5063
65 4140
71
69
44
14 18
80 7339
76
67 44
39 44 76
4469
68
68
14 66 18
70
40 41
65 72
14 75 74 14
75
58
G
G
55
53
49
8
14
77
Page 25
23
R
52H & 61H DRIVE SYSTEM COMPONENTS - HYDRO-GEAR AXLES Part No. Qty Description Part No. Qty Description
1
2 3
4
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
20
21
22 23 24
25 26 27
28
29 30 31 32
33
34 35 36 37 38
*485220 *485972 *486809 *486021 * 485225 485336 * 482510 04025-04 43674 483112 04021-05 04117-02 483600 431073 04001-46 04003-02 04021-10 04001-32 452620 04001-06 04021-08 04063-01 04063-23 485956 486326 462715 462228 04041-28 04030-05 04102-12 04102-03 426592 04062-02 04030-04 04031-03 483390 485948 481868 485949 483389 485948 04028-02 04001-49 424489 486789 486791 486790 486792 43984 04001-39 04040-15 44218 43876
1 1 1 1 2 1 1 1 1 4 1 1 2 2 1 1 2 2 18 4 1 1 3 1 1 1 1 1 1 1 1 1 1 2 5 4 1 2 2 1 11 1 1 8 8 2 1 1 1 1 1 4 6 2 2
Engine, Kawasaki - FR691V Engine, Kohler - 24KT Engine, Kawasaki - FR730V Engine, Kohler - 26KT Gasket, Exhaust Muffler, Kawasaki FR651V & FR691V Muffler, Kohler Oil Drain, Kawasaki Oil Drain, Hose Assy. "Kohler" Nut, M8-1.25 Hex Flange Spacer Spring, Transmission Drive Nut, 3/8-16 Center Lock Nut, 3/8-16 Flange Elastic Stop Spring, Brake Return Spacer, Idler Arm Bolt, 3/8-16 x 2" Bolt, Carriage 1/4-20 x 3/4" Nut, 5/16-18 Elastic Stop Bolt, 3/8-16 x 1-1/4" Shaft Weldment, Control Arm Bolt, Hex Head 1/4-20 x 5/8" Nut, 1/4-20 Elastic Stop Key, 1/4 x 1/4 x 1-1/4" Key, 1/4 x 1/4 x 3-1/4" (SZL-61) Pulley, 4-1/2" - 1" Bore Pulley, 4-1/2" - 1.125" Bore (SZL-61) Clutch, GT1 (SZL-52) Clutch, GT2 (SZL-61) Flatwasher, 7/16-.496 x 1.75 x .25 Lockwasher, 7/16" Bolt, 7/16-20 x 3 1/4" w/Patch Bolt, 7/16-20 x 2 1/4" w/ Patch (SZL-61) Lever, Dump Valve Hair Pin Cotter, .080 x 1.19 Washer, Lock 3/8 Spring Washer, Lock 5/16 Ext Tooth (ground) Wheel Assembly Wheel Assembly (SZL-61) Rim w/Valve Stem Rim w/Valve Stem (SZL-61) Tire, 20 x 10-8 Tire, 20 x 10-10 (SZL-61) Wheel Nut, 1/2-20 x 13/16 Bolt, Hex Head 5/16-18 x 3" Bracket, Pusharm Transaxle, LH - SZL Transaxle, LH - SZL-61 Transaxle, RH - SZL Transaxle, RH - SZL-61 Spacer Bolt, Hex Head 5/16-18 x 2-1/4" Flatwasher, 5/16-.375 x .875 x .083 Rod, Brake Joint, Swivel
39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65
66 67 68 69 70 71
72
73 74 75 76 77
04069-01 04041-07 04030-04 463187 482102 483453-05 43969 04001-31 44219 485349 04001-51 04043-04 486045 04001-54 431049 463017 48224 43720 04001-45 04019-04 04001-14 04019-02 04107-05 04110-04 04021-09 485312 04001-32 04001-21
462797 463019 04001-02 04001-12 422372 462740 484376 462741 484376 483538 484193 43602 04001-11 453454
4 7 6 1 1 8 1 1 1 1 1 3 1 1 2 1 2 1 1 2 1 1 2 2 6 2 8 4
2 1 2 2 2 1 1 1 1 1 2 4 4 1
Pin, Rue Cotter - 3/8" Flatwasher, 3/8-.391 x .938 x .105 Lockwasher, 3/8" Brake Lever Assembly (incl. 43, 44) Grip, Brake Handle Bearing Pivot, Brake Lever Bolt, Hex Head 3/8-16 x 2-1/2" Rod, Upper Brake Linkage Belt, Transmission-SZL Bolt, Hex Head 3/8-16 x 3-3/4" Flatwasher, 3/8-.391 x .938 x .105 HD Pulley, 3-1/2" Idler Bolt, Hex Head 3/8-16 x 3" Pivot Idler Idler Arm Assembly (incl. 55, 84) Bearing Spacer, Pump Idler Bolt, Hex Head 3/816 x 2" Nut, 3/8-16 Serrated Flange Bolt, Hex Head 1/4-20 x 1" Nut, 1/4-20 Serrated Flange Bolt, Hex Head 3/8-16 x 2-1/2" Special Lock U-Nut, 3/8-16 Nut, 3/8-16 Elastic Stop Linkage, Pump Bolt, Hex Head 3/8-16 x 1-1/4" Bolt, Hex Head 3/8-16 x 1-3/4"(used when armrests are installed) Control Arm Assembly (incl. 44) Bellcrank Assembly (incl. 44) Bolt, Hex Head 1/4-20 x 1-3/4" Bolt, Hex Head 5/16-18 x 1-3/4" Bar, Control Lever Handlebar w/Grip Grip, Control Lever Handlebar w/Grip Grip, Control Lever Spring, Brake Dampener, Steering Spacer, Damper Bolt, Hex Head 5/16-18 Mounting Weldment, Axle - Hydro-Gear
* Available through individual engine manufacturer.
Page 26
24
R
36 & 42 ELECTRICAL SYSTEM
STARTER
A
A B
B
S C A G
P O
W E R E
Q U
IP M
E N
T
20
20
GROUND
1 2 3 4 5 6
6
6
7
7 8
8
52
51
9
9
9
53
10 13
11 12
13
14
15 16
17
18
19
20
21
51
22
23
24 25 26
27
28 29
30
31
30 31
32
33 3434
34 35
35 35
36
37
37
37
38
38
39
40
41 42
43
46 45
44
47
48
49
50 17
Page 27
25
R
Ref. No. Part No. Qty Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
483642 482588 483571 48298 483629 48126 04020-02 48029-14 04001-08 04019-03 428183 481284 04001-44 485212* 483278 04011-14 48029-29 04031-03 04002-06 483529 04001-32 04117-01 427961 04041-28 04030-05 04102-12 483958 485956 04063-01 04117-03 426727 04003-12 486518 04030-03 04040-15 483474 483473 04003-02 463189 462069 483472 04021-26 483645 04003-43 483646 04030-02 04040-14 462942 484565 485833 04030-04 04001-19 04132-01
1 2 1 2 2 4 2 1 4 1 1 1 6 1 1 2 2 1 1 1 4 2 1 1 1 1 1 1 1 4 2 2 1 4 4 1 3 4 1 1 1 2 1 2 1 4 4 1 1 1 6 2 2
Double Fuse Assembly (incl. 2, 3, 4, 5) Clip, Wire Cover, Double Fuse, 20 Amp Fuse Holder Rubber Boot Nut, 1/4-20 UNC Battery Cable, Black 31.50 Bolt, Hex Head 5/16-18 x 3/4" Nut, 5/16-18 Serrated Flange Battery Hold Down Bumper, Rubber Bolt, Hex Head 1/4-20 x 1/2" Battery, 12v - 230CCA Solenoid, Sealed Screw, Self-Tapping 1/4-20 x 3/4 Battery Cable, Red 18.0 w/Braid Lockwasher, 5/16" Ext. Bolt, Hex Head M8 x 1-1/4 x 16 Wire Harness Adapter, Kawasaki Bolt, Hex Head 3/8-16 x 1" Nut, 5/16-18 Flange Elastic Stop Plate, Anti-Rotation Flatwasher, 7/16-.496 x 1.75 x .25 Lockwasher, 7/16" Bolt, 7/16-20 x 3" w/Patch Diode, 600V 6 Amp Pulley, 4-1/2" - 1" Bore Key, 1/4 x 1/4 x 1-1/4" Nut, 1/4-20 Flange Elastic Stop Bracket, Switch Bolt, Carriage 5/16-18 x 3/4" Wire Harness Lockwasher, 5/16" Flatwasher, 5/16-.375 x .875 x .083 Switch, Double Pole - Twist Switch, Double Pole - Plunger Bolt, Carriage 1/4-20 x 3/4" Console Tank w/Decals, SZL-36 Key Fob Assembly Ignition Switch Nut, #10-24 Elastic Stop Throttle Control, Kawasaki Bolt, Carriage #10-24 x 1/2" Choke Control, Kawasaki Lockwasher, 1/4" Flatwasher, 1/4-.312 x .750 x .065 Instrument Panel w/Decal, SZL-36 Hourmeter, Inductive Switch, PTO Washer, Lock 3/8 Spring Bolt, Hex Head 3/8-16 x 1" Threaded Insert, 3/8-16
36 & 42 ELECTRICAL SYSTEM
* Not available through Scag Power Equipment. Purchase locally.
Page 28
26
R
48, 52 & 61 ELECTRICAL SYSTEM
GROUND
A
B B
20
20
1
1
6
8
54 55 56 57 22
7
7 7
2
2 3
5 7
STARTER
A
58 10
119
19 19 14
13 12 18
19 20
35
53
33
32
15
1617
21 60
17
23
2829
31
30
25
24
26 27
33 34
34
32 31
12
3613 14
37 33 59 39
40
41
43
S C
A G
P O
W E
R E
Q U
IP M
E N
T42
45 44
46
5247
48
1 50
51 38
4 58
49
Page 29
27
R
48, 52 & 61 ELECTRICAL SYSTEM
* Not available through Scag Power Equipment. Purchase locally.
Part No. Qty Description Part No. Qty Description
1 2 3 4
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
24
25
26 27 28
29 30 31 32 33 34
04001-44 04020-02 48029-29 04002-06 04011-14 48029-14 *485212 48126 485506 485505 04011-14 483278 04001-08 04030-03 04040-15 428184 04017-15 04117-01 486518 04003-12 483474 04001-32 483629 427961 428752 462715 487077 484063 04041-28
04030-05 04102-12 485956 487032 04063-01 483958 04117-03 426727 483473 04003-02
5 2 1 1
1 1 4 1 2 2 1 3 3 3 1 2 4 1 5 1 4 2 1 1 1 1 1 1
1 1 1
1 4 2 3 4
Bolt, Hex Head 1/4-20 x 1/2" Nut, 1/4-20 UNC Cable, Battery - 18" Red Screw, M8-1.25 X 16 Shakeproof Screw, 1/4" - 20 x .75" (Kohler) Cable, Battery - 31-1/2" Black Battery, 12v - 230CCA Rubber Boot Pad, Battery - Rubber Pad, Battery - Rubber Screw, 1/4-20 x 3/4" Shakeproof Solenoid, Sealed Bolt, Hex Head 5/16-18 x 3/4" Lockwasher, 5/16" Flatwasher, 5/16-.375 x .875 x .083 Battery Hold Down Bolt, Hex Head 5/16-18 x 1/2" Serrated Flange Nut, 5/16-18 Elastic Stop Wire Harness Bolt, Carriage 5/16-18 x 3/4" Switch, Double Pole - Twist Bolt, Hex Head 3/8-16 x 1-1/4" Fuse Holder Plate, Anti-Rotation Plate, Anti-Rotation - Warner (SZL-48) Clutch, GT1 (SZL-52) Clutch, Warner (SZL-48) Clutch, GT2 (SZL-61) Flatwasher, 7/16-.496 x 1.75 x .25 (not used on SZL-48) Lockwasher, 7/16" Bolt, Hex Head 7/16-20 x 3" w/Patch Pulley, 4-1/2" Dia. - 1" Bore Pulley, 4-1/2" Dia. - 1" Bore (SZL-48) Key, 1/4 x 1/4 x 1-1/4" Diode (part of wire harness) Nut, 1/4-20 Flange Elastic Stop Bracket, Switch Switch, Double Pole - Plunger Bolt, Carriage 1/4-20 x 3/4"
35 36 37 38 39 40 41 42
43 44 45
46 47 48
49 50 51 52 53 54 55 56 57 58
59 60
04003-04 04019-03 428185 04031-03 04041-38 463191 483472 462069 483609 484565 485833 483434 483645 04021-26 04003-43 483435 483646 483529 04030-02 04040-14 462793 04024-03 483642 482588 483571 48298 48029-29 48029-13 04021-10 04030-04 04031-03
1 1 1 1 1 1 1 1 1 1 1
1 2 2 1 1 1 3 3 1 2 1 2 1 2 1 1 1 4 1
Bolt, Carriage 5/16-181 x 1" Nut, 5/16-18 Serrated Flange Mounting Bracket, Fuel Tank Front Lockwasher, 5/16" Ext. Flatwasher, 3/8-.406 x 2.25 x .188 Console Tank, SZL Ignition Switch Key Fob Assembly Key w/Shroud Only Hourmeter, Inductive Switch, PTO Sealed Throttle Cable - Kohler Throttle Cable - Kawasaki Nut, #10-24 Elastic Stop Bolt, Carriage #10-24 x 1/2" Choke Control - Kohler Choke Control - Kawasaki Wire Harness Adapter, Kawasaki Only Lockwasher, 1/4" Flatwasher, 1/4-.312 x .750 x .065 Instrument Panel w/Decal Nut, 5/16 Push-On Double Fuse Assembly (incl. 22, 55, 56, 57) Clip, Wire Cover, Double Fuse, 20 Amp Cable, Battery - 18" Red (Kawasaki) Cable, Battery - 25" Red (Kohler) Nut, 5/16-18 Elastic Stop Washer, Lock 3/8 Spring Washer, Lock 5/16 Ext Tooth (ground)
Page 30
28
R
FUEL SYSTEM
A *B
C
or
1
2 3
4
5
6
98 7
16
15
13
12 11
10
14 12
1110
19 19
20 21 2223
18
16
22A
*For California Only
SZL-36 & 42 Models Only SZL-48 52 & 61 Models Only
Tank Purge
B A
C
29
28
27
30
2626
25 24
28
Purge
26
A 24 B
Tank 27
25
C
17
Page 31
29
R
FUEL SYSTEM
Ref. No. Part No. Qty Description
1
2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 *24 *25 *26 *27
*28 *29 *30
484286 *484297 484279-03 484333 484285 485393 485394 485391 482571 463188 463190 04001-08 04030-03 04040-15 **428185 **04019-03 **04003-12 48059-01 483617 04003-02 48059-02 484347 484343-01 48059-05 484345 484345 484345 48059-05 484287 484366 48136-17 **426326 04019-02
1 1 1 1 1 1 1 1 1 1 1 4 4 4 1 1 1 2 - 2 2 2 1 2 - - - 2 1 1 17 1 1
Fuel Cap Fuel Cap, C.A.R.B. Fuel Neck Insert Remote Vent, No Valve Grommet, Kelch Fuel Gauge (requires #6) Grommet, Fuel Gauge Valve, Fuel Shut Off Bushing, .56 Dia. Viton Fuel Tank Assembly (incl. 1, 2, 3, 4, 5, 6, 7, 8) SZL-36, 42 Fuel Tank Assembly (incl. 3, 4, 5, 6, 7, 8) SZL-48, 52 & 61 Bolt, Hex Head 5/16-18 x 3/4" Lockwasher, 5/16" Flatwasher, 5/16-.375 x .875 x .083 Mounting Bracket, Fuel Tanks Front Nut, 5/16-18 Serrated Flange Bolt, Carriage 5/16-18 x 3/4" Clamp, Fuel Hose 1/4" Hose, Non-perm Fuel - 1/4" Dia. (order by inch) Bolt, Carriage 1/4-20 x 3/4" Clamp, Fuel Hose 7/32" ID Hose, 1/4" Vapor Return (order by inch) Mender, 1/4 x 3/16 w/.02 Hole Clamp, Vapor Hose -3/16" Hose, Vapor (order by inch) Hose, Vapor (order by inch) Hose, Vapor (order by inch) Clamp, Vapor Hose - 3/16" Carbon Canister, 400cc Dust Filter (not shown. Incl. with #27) Clamp, 3-1/2" Max. Dia. Bracket, Canister Mount Nut, 1/4-20 Serrated Flange
* California Only ** Excludes SZL-36
Page 32
30
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HYDRO-GEAR TRANSAXLE (ZT-2800 36"/42")
Overhaul S eal K
it
1 2
3
56 57
4 5 6
7
8 9
10
58
11
15
12
17
13
16
14
20
18 29
19
22
21
23
25
27 26
24
28
30
31
3233
34 36
35
37
38
3941
4042
47
46
45
44
43
55
48
4950
52
51 53
54
60
61 62
63
Page 33
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HYDRO-GEAR TRANSAXLE (ZT-2800 36"/42")
Ref. No.
Part No. Description Ref. No.
Part No. Description
1 2 3
4 5 6 7 8 9 10 11
12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
32 33 34 35 36
37 38 39 40 41
HG53246 HG54730 HG73096 HG73095 HG50132 HG51083 HG52583 HG52110 HG72749 HG53336 HG52108 HG73073 HG73069 HG55232 HG51628 HG52136 HG51627 HG52370 HG51910 HG51630 HG72979 HG50329 HG51161 HG50951 HG73047 HG71569 HG53656 HG53514 HG53699 HG50859 HG71446 HG72320 HG53501 HG71598 HG71595 HG51605 HG52114 HG51616 HG44130 HG51946 HG51945 HG54315 HG51140 HG54501 HG72274 HG72291
Screw, Hex Washer Plug, External Hex Vent 9/16-18 Kit, Side Cover LH Kit, Side Cover RH Washer, Flat, .51 x 1 x .03 Pin, Jackshaft Gear, 11T Gear, 45T Kit, Bearing Spacer, .75 x 1.32 x .257 Gear, 54T Kit, Main Housing LH, Charge, Control Kit, Main Housing RH, Charge, Control Seal, Lip, .375 x .75 x .25 Ring, Retaining External .375 Rod, Bypass .375 x 2.88 Ring, Retaining .75, Internal Arm, Bypass (LH) Arm, Bypass (RH) Ring, Retaining .375, External Kit, Fan/Pulley Ring, Retaining Internal Seal, Lip, 17 x 40 x 7 Washer, Flat, 1.23 x 1.57 x .04 Kit, Input Shaft Kit, Shaft Axle Bearing, 25.4 x 52 x 15 Ball (6205R) Washer, Flat, 1.355 x 2.035 x .021 Seal, Lip, TC4, 1 x 2.06 x .38 Ring, Retaining 2.25 Internal Kit, Hub 4 Bolt Kit, Hub Puller Cap, Axle Kit, RTN Bidirectional (LH) Kit, RTN Bidirectional (RH) Spring, Extension Filter, Spin-on 2.6 x 3 Bolt, 5/16-24 x 7/8 (w/patch) Washer, Flat .34 x .88 x .06 Arm, Return Left (LH) Arm, Neutral Right (RH) Spacer, .32 ID x 1.005 OD x .1495 THK Seal, Lip 18 x 32 x 7 Tube, Charge Triple O-Ring Kit, Charge Kit, Gerotor Seal
42
43 44 45 46 47 48 49
50 51 52 53 54 55
56 57 58
59 60 61 62 63
HG71854 HG73041 HG51048 HG50551 HG70723 HG51462 HG72882 HG71436 HG72515 HG72516 HG52150 HG51069 HG52109 HG44145 HG44371 HG73121 HG73120 HG53973 HG53019 HG73107
*HG50928 HG50132 HG54974 HG55380 HG55072 HG55071
Kit, Filter Guard (LH) Kit, Filter Guard (RH) Swashplate, Trunnion Bearing, Thrust 30 x 52 x 13 Kit, Block 7 Piston Bearing, Thrust 35 x 62 x 18 Kit, 16cc Cylinder Block Assembly Kit, Charge Relief Kit, Center Section, LH Charge Kit, Center Section, RH Charge Shaft, Motor Washer, Flat, .71 x 1.16 x .04 Gear, 14T Ring, Retaining, Motor Shaft Washer, Flat, .63 x 1 x .05 Kit, Inboard, RH Rot B / LH Rot A (LH) Kit, Inboard, RH Rot A / LH Rot B (RH) Handle, Actuating Ring, Retaining - External .438 Kit, Seal (ZT-2800) (INCL. 12,13,14,15,17,19 20,38,39,41,53,57) Tube, Sealant Washer, .51 x 1.00 .03 Flat Plug 3/4 - 16 Fitting 9/16 - 18, Breather Expansion Tank LH, Internal Expansion Tank RH, Internal
* Item not shown
Page 34
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TUFF TORQ TRANSAXLE - LH (TZ-450C-X 48")
Page 35
33
R
TUFF TORQ TRANSAXLE - LH (TZ-450C-X 48")
Ref. No.
Part No. Description Ref. No.
Part No. Description
TT-3 *1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 *28 29 30 31 32 33 39 40 41 42 43 45 46 47 48 49 50 51 52
54 55 56 57 58
TT187Q0899000 486650 TT187Q1624150 TT187Q2124360 TT187Q1624450 TT187Q2124550 TT187Q1624440 TT168T2024250 TT19216324360 TT22857400080 TT1A632099320 TT22190-100000 TT187Q1629410 TT187Q1629710 TT187Q1629100 TT187Q1629800 TT187Q1629810 TT19215489090 TT187Q1629860 TT22137120000 TT187T0134390 TT22252000350 TT17808002080 TT1A646034770 TT187Q1636200 TT187Q2125100 TT26450060162 TT24311000120 TT187Q1629510 TT187Q1629310 TT19215425200 TT187Q1636370 TT187Q1629450 TT1A632010650 TT187Q2124740 TT187Q1625150 TT19215434240 TT22351050032 TT187Q1634050 TT187Q1684530 TT187Q0610070 TT26106060452 TT187T0029940 TT26450080352 TT187Q2124450 TT26106120652 TT168T2025080
TT187Q1624500 TT187T0034750 TT187Q1625430 TT187Q1625300 TT187Q1633520
Tuff Tech Oil (3 Liter Bottle) Tz-450c-X Transaxle (Pre-Filled) Upper Housing X Lower Housing Fy Square Seal Top Cover A Bypass Piping Vent Valve Magnet 28 * 3.5 Screw 4.0*8 Drain Bolt Kit Washer Seal 10 Washer 4.5*10*1 Control Lever L Seal, Tc253506 Control Shaft Control Shaft Short Snap Ring Torsion Spring Washer 12 Oil Seal 15*35*07 Snap Ring C 35 Ring 1.2 Bearing Brake Shaft Pump Shaft C Socket Bolt 6*16 O-Ring 1a P12 Bypass Lever Bypass Shaft Pump Spring Brake Fork 20 Cr Control Bush Lfb2510 M10 * 65 Bolt Check Stopper Pfg Cylinder Block Kit / Order Repair Kit Bushing 25.4 Spring Pin 5 * 32 Seal Tc284008 Swashplate Lock Nut 10 Bolt 6*45 Fulcrum Bolt 8 * 35 Centercase Cp / Order Repair Kit Bolt 12*65 Cylinder Block Kit(Motor / Order Repair Kit Motor Housing Thrust Bearing Motor Gear S Motor Shaft Bearing 6201 Cn
63 64 70 71 72 73 74 75 76 77 78 80 81 82 83 84 85 86 88 89 90 91 92 94 95 *96 *97 *98 99 *100 101 *102 *104 *105 *106 *111 *112 *113 *200 *201 *202
TT24311240100 TT26476080302 TT187Q2124800 TT187Q1629350 TT187Q1629370 TT187Q1629390 TT22351030018 TT1A646088410 TT1A646088450 TT187Q0826100 TT1A646031100 TT187Q1624300 TT26106100302 TT187Q2136150 TT26476080202 TT187Q1633380 TT187Q2133400 TT187Q1633150 TT187Q2133420 TT187Q2133420 TT187Q1633710 TT187Q1634060 TT19215434240 TT187Q1634150 TT187Q0834370 TT187Q0634410 TT187Q0634120 TT187Q2134300 TT1A646099500 TT187Q2134800 TT24311000160 TT187P0113190 TT1A632026450 TT24351240400 TT1A637024380 TT187Q2125700 TT187Q1683060 TT19216829860 TT187Q2199050 TT187Q2199140 TT187Q2199300
0-Ring 1a P10a Tapping Bolt 8*30 Bracket Assy Fts Bypass Guide Bypass Pin Bypass Spring Pin 3.0 * 18 Pin 2.5* 9.8 Charge Spring Pump Case Rotor Set Final Plate Bolt 10 * 30 Brake Arm Tapping Screw 8 * 20 Final Pinion Collar Final Pinion Shaft Reduction Gear S Reduction Collar Washer 14.1 X 30 X 3.5 Final Gear Sv Clip Axle Bush Axle Shaft T Washer Nut Cap Lock Nut 3/4-16 Flange Spacer Sealant Flange Assy. O-Ring 1a P16 Dipstick Assy. Filter O-Ring 1a 24040 Cap 40 Pulley,5.5 Fan Lock Nut 10 Seal Kit Tz-450 Repair Kit Tz-450 C Tz 450 Oil Change Kit
* Available through Scag Power Equipment
Page 36
34
R
TUFF TORQ TRANSAXLE - RH (TZ-450C-Y 48")
Page 37
35
R
TUFF TORQ TRANSAXLE - RH (TZ-450C-Y 48")
Ref. No.
Part No. Description Ref. No.
Part No. Description
TT-3 *1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 *28 29 30 31 32 33 39 40 41 42 43 45 46 47 48 49 50 51 52
54 55 56 57 58
TT187Q0899000 486651 TT187Q1624160 TT187Q2124351 TT187Q1624450 TT187Q2124550 TT187Q1624440 TT168T2024250 TT19216324360 TT22857400080 TT1A632099320 TT22190-100000 TT187Q1629410 TT187Q1629720 TT187Q1629100 TT187Q1629800 TT187Q1629810 TT19215489090 TT187Q1629860 TT22137120000 TT187T0134390 TT22252000350 TT17808002080 TT1A646034770 TT187Q1636200 TT187Q2125100 TT26450060162 TT24311000120 TT187Q1629510 TT187Q1629310 TT19215425200 TT187Q1636370 TT187Q1629450 TT1A632010650 TT187Q2124740 TT187Q1625150 TT19215434240 TT22351050032 TT187Q1634050 TT187Q1684530 TT187Q0610070 TT26106060452 TT187T0029940 TT26450080352 TT187Q2124450 TT26106120652 TT168T2025080
TT187Q1624500 TT187T0034750 TT187Q1625430 TT187Q1625300 TT187Q1633520
Tuff Tech Oil (3 Liter Bottle) Tz-450c-Y Transaxle (Pre-Filled) Upper Housing X Lower Housing Fy Square Seal Top Cover A Bypass Piping Vent Valve Magnet 28 * 3.5 Screw 4.0*8 Drain Bolt Kit Washer Seal 10 Washer 4.5*10*1 Control Lever L Seal, Tc253506 Control Shaft Control Shaft Short Snap Ring Torsion Spring Washer 12 Oil Seal 15*35*07 Snap Ring C 35 Ring 1.2 Bearing Brake Shaft Pump Shaft C Socket Bolt 6*16 O-Ring 1a P12 Bypass Lever Bypass Shaft Pump Spring Brake Fork 20 Cr Control Bush Lfb2510 M10 * 65 Bolt Check Stopper Pfg Cylinder Block Kit / Order Repair Kit Bushing 25.4 Spring Pin 5 * 32 Seal Tc284008 Swashplate Lock Nut 10 Bolt 6*45 Fulcrum Bolt 8 * 35 Centercase Cp / Order Repair Kit Bolt 12*65 Cylinder Block Kit(Motor / Order Repair Kit Motor Housing Thrust Bearing Motor Gear S Motor Shaft Bearing 6201 Cn
63 64 70 71 72 73 74 75 76 77 78 80 81 82 83 84 85 86 88 89 90 91 92 94 95 *96 *97 *98 99 *100 101 *102 *104 *105 *106 *111 *112 *113 *200 *201 *202
TT24311240100 TT26476080302 TT187Q2124800 TT187Q1629350 TT187Q1629370 TT187Q1629390 TT22351030018 TT1A646088410 TT1A646088450 TT187Q0826100 TT1A646031100 TT187Q1624300 TT26106100302 TT187Q2136150 TT26476080202 TT187Q1633380 TT187Q2133400 TT187Q1633150 TT187Q2133420 TT187Q2133420 TT187Q1633710 TT187Q1634060 TT19215434240 TT187Q1634150 TT187Q0834370 TT187Q0634410 TT187Q0634120 TT187Q2134300 TT1A646099500 TT187Q2134800 TT24311000160 TT187P0113190 TT1A632026450 TT24351240400 TT1A637024380 TT187Q2125700 TT187Q1683060 TT19216829860 TT187Q2199050 TT187Q2199140 TT187Q2199300
0-Ring 1a P10a Tapping Bolt 8*30 Bracket Assy Fts Bypass Guide Bypass Pin Bypass Spring Pin 3.0 * 18 Pin 2.5* 9.8 Charge Spring Pump Case Rotor Set Final Plate Bolt 10 * 30 Brake Arm Tapping Screw 8 * 20 Final Pinion Collar Final Pinion Shaft Reduction Gear S Reduction Collar Washer 14.1 X 30 X 3.5 Final Gear Sv Clip Axle Bush Axle Shaft T Washer Nut Cap Lock Nut 3/4-16 Flange Spacer Sealant Flange Assy. O-Ring 1a P16 Dipstick Assy. Filter O-Ring 1a 24040 Cap 40 Pulley,5.5 Fan Lock Nut 10 Seal Kit Tz-450 Repair Kit Tz-450 C Tz 450 Oil Change Kit
* Available through Scag Power Equipment
Page 38
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HYDRO-GEAR TRANSAXLE (ZT-2800 52")
Overhaul S eal K
it
1
57 58
2
3 4 5
6 7 4
8
10
9
11
59
12 13
16 15 14
17 18
21 20
19
22
23 24
25 29
30
26
27
28
31
32 33
3536
34 37
38
3944
40
41 42
4345
46
47
48
49
50
51
55 56
52 53
54
61 62
63
Page 39
37
R
HYDRO-GEAR TRANSAXLE (ZT-2800 52")
Ref. No.
Part No. Description Ref. No.
Part No. Description
1 2 3
4 5 6 7 8 9 10 11
12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
32 33 34 35 36 37
38 39 40 41
HG53246 HG54730 HG73096 HG73095 HG50132 HG51083 HG52583 HG52110 HG72749 HG53336 HG52108 HG73073 HG73069 HG55232 HG51628 HG52136 HG51627 HG52370 HG51910 HG51630 HG51161 HG72972 HG50329 HG50951 HG73047 HG71569 HG53656 HG53699 HG71405 HG72320 HG53088 HG50859 HG53514 HG71598 HG71595 HG51605 HG52114 HG44130 HG51616 HG54315 HG51946 HG51945 HG51140 HG54501 HG72274 HG51462
Screw, Hex Washer Plug, External Hex Vent 9/16-18 Kit, Side Cover LH Kit, Side Cover RH Washer, Flat, .51 x 1 x .03 Pin, Jackshaft Gear, 11T Gear, 45T Kit, Bearing Spacer, .75 x 1.320 x .257 Gear, 54T Kit, Main Housing LH, Charge, Control Kit, Main Housing RH, Charge, Control Seal, Lip .375 x .75 x .25 Ring, Retaining External .375 Rod, Bypass .375 x 2.88 Ring, Retaining .750, Internal Arm, Bypass LH Arm, Bypass RH Ring, Retaining .375 External Seal, Lip 17 x 40 x 7 Kit, Fan/Pulley Ring Retaining Internal Washer, Flat, 1.23 x 1.57 x .04 Kit, Input Shaft Kit, Shaft Axle Bearing, 25.4 x 52 x 15 Ball (6205R) Seal, Lip, TC4, 1 x 2.06 x .38 Kit, Hub, 4 Bolt Kit, Hub Puller Cap, axle Ring, Retaining 2.25 Internal Washer, Flat, 1.355 x 2.035 x .21 Kit, Rtn Bidirectional LH Kit, Rtn Bidirectional RH Spring, Extension Filter, Spin-on 2.6 x 3 Washer Flat, .34 x .88 x .06 SHCS, 5/16-24 x 7/8 (w/ patch) Spacer, .320 ID x 1.005 OD x .1495 Thk Arm, Return Left (LH) Arm, Return Right (RH) Seal, Lip 18 x 32 x 7 Tube, Charge Triple O-ring Kit, Charge Bearing, Thrust 35 x 62 x 18
42 43 44 45
46 47 48 49
50 51
52 53 54 55 56 57 58 59
60 61 62 63
HG72882 HG50752 HG72291 HG71854 HG73041 HG51048 HG50551 HG70723 HG73121 HG73120 HG71436 HG72515 HG72516 HG52109 HG44371 HG44145 HG51069 HG52150 HG53019 HG53973 HG73107
*HG50928 HG54974 HG55380 HG55072 HG55071
Kit, 16cc Cylinder Block Assembly Screw, Hex Washer 1/4-20 x .75 Kit, Gerotor Seal Guard, Filter, LH Guard, Filter, RH Swashplate, Trunnion Bearing, Thrust 30 x 52 x 13 Kit, Block 7 Piston Kit, Inboard, RH Rot B / LH Rot A (LH) Kit, Inboard, RH Rot A / LH Rot B (RH) Kit, Charge Relief Kit, Center Section, LH Charge Kit, Center Section, RH Charge Gear, 14T Washer, Flat, .63 x 1 x .5 Retaining Ring, Motor Shaft Washer, Flat, .71 x 1.16 x .04 Shaft, Motor Ring, Retaining - External .438 Handle, Actuating Kit, Seal (ZT-2800) (INCL.12,13,15,17,18,20,
38,39,44,54,57) Tube, Sealant Plug 3/4 - 16 Fitting, 9/16 - 18 Breather Expansion Tank LH, Internal Expansion Tank RH, Internal
* Item not shown
Page 40
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HYDRO-GEAR TRANSAXLE (ZT-3100 61")
56 57
1 2
3 4 5 6
7 4
8 9
10
58
Overhaul S eal K
it
11
18
19 2120
29
23
25
27 26
24
28
30
31
3233
35
38
37 3436
15
12
17
13
16
14
3941
40
47
46
49 48
50
52
51 53
54
45
44
43
55
61
22
6260
42
Page 41
39
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HYDRO-GEAR TRANSAXLE (ZT-3100 61")
Ref. No.
Part No. Description Ref. No.
Part No. Description
1 2 3
4 5 6 7 8 9 10 11
12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
32 33 34 35 36
37 38 39 40 41
HG53246 HG54730 HG73096 HG73095 HG50132 HG51083 HG52586 HG52110 HG72749 HG53336 HG52108 HG73073 HG73069 HG55232 HG51628 HG52136 HG51627 HG52370 HG51910 HG51630 HG72972 HG50329 HG51161 HG50951 HG73047 HG71569 HG53656 HG53514 HG53699 HG50859 HG71405 HG72320 HG53088 HG71598 HG71595 HG51605 HG52114 HG51616 HG44130 HG51946 HG51945 HG54315 HG51140 HG54501 HG72274 HG72291
Screw, Hex Washer Plug, External Hex Vent 9/16-18 Kit, Side Cover LH Kit, Side Cover RH Washer, Flat, .51 x 1 x .03 Pin, Jackshaft Gear, 11T (Steel) Gear, 45T Kit, Bearing Spacer, .75 x 1.32 x .257 Gear, 54T Kit, Main Housing LH, Charge, Control Kit, Main Housing RH, Charge, Control Seal, Lip, .375 x .75 x .25 Ring, Retaining External .375 Rod, Bypass .375 x 2.88 Ring, Retaining .75, Internal Arm, Bypass (LH) Arm, Bypass (RH) Ring, Retaining .375, External Kit, Fan/Pulley Ring, Retaining Internal Seal, Lip, 17 x 40 x 7 Washer, Flat, 1.23 x 1.57 x .04 Kit, Input Shaft Kit, Shaft Axle Bearing, 25.4 x 52 x 15 Ball (6205R) Washer, Flat, 1.355 x 2.035 x .021 Seal, Lip, TC4, 1 x 2.06 x .38 Ring, Retaining 2.25 Internal Kit, Hub 4 Bolt Kit, Hub Puller Cap, Axle Kit, RTN Bidirectional (LH) Kit, RTN Bidirectional (RH) Spring, Extension Filter, Spin-on 2.6 x 3 Bolt, 5/16-24 x 7/8 (w/patch) Washer, Flat .34 x .88 x .06 Arm, Return Left (LH) Arm, Neutral Right (RH) Spacer, .32 ID x 1.005 OD x .1495 THK Seal, Lip 18 x 32 x 7 Tube, Charge Triple O-Ring Kit, Charge Kit, Gerotor Seal
42
43 44 45 46 47 48 49
50 51 52 53 54 55
56 57 58
59 60 61
62
HG71854 HG73041 HG51048 HG50551 HG70723 HG51462 HG72882 HG71436 HG73286 HG73285 HG52150 HG51069 HG52341 HG44145 HG44371 HG73121 HG73120 HG53973 HG53019 HG73107
*HG50928 HG55380 HG55072 HG55071 HG54974
Kit, Filter Guard (LH) Kit, Filter Guard (RH) Swashplate, Trunnion Bearing, Thrust 30 x 52 x 13 Kit, Block 7 Piston Bearing, Thrust 35 x 62 x 18 Kit, 16cc Cylinder Block Assembly Kit, Charge Relief Kit, Center Section, LH Charge Kit, Center Section, RH Charge Shaft, Motor Washer, Flat, .71 x 1.16 x .04 Gear, 14T (Steel) Ring, Retaining, Motor Shaft Washer, Flat, .63 x 1 x .05 Kit, Inboard, RH Rot B / LH Rot A (LH) Kit, Inboard, RH Rot A / LH Rot B (RH) Handle, Actuating Ring, Retaining - External .438 Kit, Seal (ZT-2800) (INCL. 12,13,14,15,17,19 20,38,39,41,53,57) Tube, Sealant Fitting 9/16-18, Breather Expansion Tank, Internal LH Expansion Tank, Internal RH Plug, 3/4 - 16
* Item not shown
Page 42
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REPLACEMENT DECALS AND INFORMATION PLATES
1 2
3
4
5
7
8
9
10
DANGER
WARNING
WARNING
12
CUTTER DECK
486493
DOWNUP
13 11
6
14
Page 43
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REPLACEMENT DECALS AND INFORMATION PLATES
Ref. No. Part No. Qty Description
1 2 3 4 5 6 7
8 9 10
11 12
13 *
14
483402 483405 485551 483505 482100 486492 486797 486896 486798 486799 486800 483406 486992 485820 485387 486517 485821 485516 486493 483900 485403
2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1
Decal, Belt Cover Decal, Warning Decal, Start/Drive Decal, Spinning Blades Decal, Traction Control Decal, Height of Cut Decal, 36 Hero Decal, 42 Hero Decal, 48 Hero Decal, 52 Hero Decal, 61Hero Decal, Knives Decal, Adjustments - SZL Decal, Instrument Panel - SZL (36) Decal, Instrument Panel - SZL (48 52 & 61) Decal. Liberty Z - Fuel Tank Decal, Belt Routing - SZL (36) Decal, Belt Routing - SZL(48 52& 61) Decal, Cutter Deck Lift Control Decal, Warning Spark Arrestor (California Only) - Not Shown Decal, USA
Page 44
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ELECTRICAL SCHEMATIC
S M
B G
L
A
KEY SWITCH
LH NEUTRAL SWITCH
SEAT SWITCH
BRAKE INTERLOCK
SWITCH
RH NEUTRAL SWITCH
HOURMETER H M
PTO SWITCH
CLUTCH
+-
BATTERY
A
GROUND
GROUND
ENGINE
20 AMP FUSE
20 AMP FUSE
SOLENOID
MOT
A
LIGHT KIT (optional)
WHITE
RED
RED
G R
E E
N
BLACK
RED W/YEL STRIPE
WHITE
BLACK
WHITE
RED
GREEN
GREEN
GREEN
BLACK
WHITE
BLACK
BLACK W/RED STRIPE
B LA
C K
W /R
E D
S T
R IP
E
BLACK W/RED STRIPE
BLACK W/RED STRIPE
B LA
C K
W /R
E D
S T
R IP
E
YELLOW
YELLOW
RED
BLACK
RED
GREEN
YELLOW
BLUE
BLUE
WHITE
W H
IT E
GREEN
R E
D W
/Y E
L S
T R
IP E
BLACK
B LA
C K
B LA
C K
W H
IT E
W H
IT E
R E
D
G R
E E
N
B LA
C K
W /R
E D
S T
R IP
E
RED
BLACK
BLACK
GREEN
GREEN
GREEN
OFF G + M + A RUN B + L + A START B + L + S
Position Key Switch Legend
Position PTO Switch Legend
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Manualsnet FAQs
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